Beijing Aote Hengye Electrical Equipment Co., Ltd. Aote Hengye

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Fully-Automatic Parallel Seal-Welder

Fully-Automatic Parallel Seal-Welder

  • Application Scenarios
  • General Equipment
  • Equipment features
  • Technical Index
  • Major Function
  • Equipment composition

  • Optoelectronic devices, semiconductor devices, MEMS, sensors, optoelectronic products such as linear, linear array or rotating package.

  • Suitable for linear, linear array or rotating body packaging of optoelectronic devices, semiconductor devices and other products. The sealing size can cover rectangular pipe shells with a diameter of 3mm~180mm (limit of 2-200mm) and circular pipe shells with a diameter of φ 3~Φ 150mm. Editable welding force of 2-20N, independent welding force closed-loop control. Equipped with automatic pre welding operation. This device can also be equipped with an automatic cover function module, which can be shaped and positioned through a high-performance recognition system. Through the positive and negative pressure discharge and retrieval functions of the suction nozzle, it can achieve the transfer, positioning, and precise placement of cover materials. The automatic cover module supports three methods: material tray, clip, and vibration tray. Optional accessories such as vacuum heating box and discharge bin can be selected according to customer needs. By using this machine to enhance production line automation, it can reduce employee labor intensity, improve production efficiency, and also reduce the impact of manual intervention on materials.

    • Wide range of corresponding varieties, high precision
      Optoelectronic devices, semiconductor devices, MEMS, sensors, optoelectronic products such as linear, linear array or rotating package. Faying accuracy of cover plate: XY ± 0.035mm or less, angle ± 1.0 °
    • Equipment features
      The sealing size can cover rectangular pipe shells ranging from 3--180mm (with a limit of 2-200mm)and circular pipe shells with a diameter of p3--p150mm.
    • High efficiency
      Aging capacity: 180-300 PCs/H (different according to device difference). Can be configured according to customer demand vacuum heating box, purification system, out of the silo and other ancillary components.
    • More additional functions
      Additional automatic upper cover plate function module (supports three modes of material tray, cartridge and vibration tray); optional auxiliary configurations such as vacuum heating box and discharge bin for customer requirements

  • 1.Weld power supply: High frequency inverter power supply system, 4000A capacity

    2.Cover plate fitting accuracy: XY± 0.035mm or less, angle within ± 1.0

    3.Weld function: capable of spot , X,Y straight edge, and circular welding

    4.Weld speed: adiustable from 0.1 to 30mm/s

    5.XYZ axis travel:X:200mm,Y: 200mm,Z: 40mm (limit 65mm)

    6.Seal parameters: adjustable pulse energy, pulse width, roller speed, etc

    7.Air tightness requirement: Meet GJB548B-2005 (fine leakage test after sample sealing and welding <5 x10-9 Pa.m³Pa..m³/s, yield can reach 99.5% or more)

    8.Dew point temperature: better than -60'C(using 99.999% nitrogen)

    9.Material: Substrate stainless steel, KOVAR, etc., metalized ceramics such as nickel plating and gold plating

  • 1.Fully automatic loading and unloading function

    2.Power on self-test: All motion axes of the device must undergo automatic reset self-test upon startup.

    3. Oven and transition box control

    3-1. Shell and cover plate: There are built-in ovens and transition boxes on both sides, which support various types of shell and cover plates.

    3-2.Oven temperature setting area: normal temperature ～200 ℃, can freely set the oven baking time and heating rate;

    Equipped with two baking modes: vacuum and nitrogen filling; It has the function of setting the time and frequency separately for different baking stages in different modes, and freely combining different modes.

    3-3 Has the function of automatically locking the oven door during the baking stage, and the function of automatically opening the door of the sealed glove box connected to the oven after baking is completed; Automatic transfer function from the oven and transfer bin to the sealed glove box carrier (single stack tray); Automatic loading, unloading, and sealing functions inside the sealed glove box.

    4. The sealing process has multiple precision control functions.

    5. Product protection function.

    6. Program and permission setting functions.

  • Note: ✓ Represents Yes, × Represents No, and Represents Optional.

     

    Equipment composition

     

    Automatic sealing welding machine
    PXFHJ-3

    Frame unit

    ✓

    Glovebox unit

    ✓

    Gas purification system

    ✓

    Transfer unit

    ✓

    Pneumatic unit

    ✓

    Machine Vision Unit

    ✓

    Operating unit

    ✓

    Control unit

    ✓

    Power supply unit

    ✓

    Oven unit

    ✓

    Closed-loop pressurization unit pressurization

    ✓

     

    Device Configuration

     

    Automatic sealing welding machine
    PXFHJ-3

    Import well-known brand control system

    ✓

    Multi-axis drive system composed of high-precision motor

    ✓

    Japan imported electrode material electrode

    ✓

    British MICHELL dew point meter

    ✓

    Oxygen content monitor

    ✓

    Japanese large vacuum oil-free vacuum pump

    ✓

    Baking oven: square box, round bin

    ◯

    Baking oven single stack/multi-layer heating

    ◯

    Oven door

    Automatic

    Positioning accuracy of machine vision system: within ± 3μm

    ✓

    Pneumatic components: Japan SMC products

    ✓

    Origin of module and slide rail: Japan/Taiwan

    ✓

    Drag chain brand: Eggs

    ✓

     

    Equipment process

     

    Automatic sealing welding machine
    PXFHJ-3

    Feeding and blanking function of cover plate (material tray)

    Automatic

    Shell (tray) loading and unloading function:

    Automatic

    Vacuum heating box, discharge box:

    Automatic

    Plate, fixture:

    Compatible

    Real-time electrode pressure control:

    Automatic

     

    Technical Specifications

     

    Automatic sealing welding machine
    PXFHJ-3

    Workpiece size: rectangle 2-180mm round ≤ 150mm

    ✓

    Pallet size: Max 180x150mm

    ✓

    Welding head pressure: 2 ~ 30N (limit 50N)

    ✓

    Up and down moving distance: 40mm

    ✓

    Electrode spacing: 2-180mm

    ✓

    Faying accuracy of cover plate: XY ± 0.035mm or less, angle ± 1.0 °

    ✓

    Weight

    800Kg (including glove box)

    Equipment Dimensions (mm) ( L x W x H)

    2500x1000x1750

     

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