Beijing Aote Hengye Electrical Equipment Co., Ltd. Aote Hengye

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Manual Parallel Seal-Welder

Manual Parallel Seal-Welder

  • Application Scenarios
  • General Equipment
  • Equipment features
  • Technical Index
  • Major Function
  • Equipment composition

  • Optoelectronic devices, semiconductor devices, MEMS, sensors, optoelectronic products such as linear, linear array or rotating package.

  • Used for small batch verification andpackaging in universities and research institutes。

    (1) Suitable for linear or rotary packaging of opto-electronic devices, semiconductor devices, and other products. The size can cover rectangular pipe shells ranging from 3mm to 180mm (with a limit of 2mm to 200mm) and circular pipe shells with a diameter less than 100mm.

    (2) Editable welding force of 5-30N, unique programmable closed-loop control of welding force.

    (3) Configure auxiliary configurations such as vacuum heating box and discharge bin according to customer needs.

    • Wide range of corresponding varieties, high precision
      Optoelectronic devices, semiconductor devices, MEMS, sensors, optoelectronic products such as linear, linear array or rotating package.
    • Wide sealing welding range
      The sealing size can cover rectangular pipe shells ranging from 3mm to 180mm (with a limit of 2mm to 200mm) and circular pipe shells with a diameter less than 100mm.
    • Programmable welding force
      Programmable welding force 5 ~ 30N, independent welding force programmable closed-loop control

  • 1、Weld power supply: High frequency inverter power supply system, 4000A capacity

    2、Weld function: capable of spot , X,Y straight edge, and circular welding

    3、Weld speed: adiustable from 0.1 to 20mm/s

    4、XYZ axis travel:X:200mm,Y: 200mm,Z: 25mm (limit 40mm)

    5、The thickness of the sealing and welding cover plate is 0.1mm to 0.2mm

    6、Air tightness requirement: Meet GJB548B-2005 (fine leakage test after sample sealing and welding <5 x10-9 Pa.m³Pa..m³/s, yield can reach 99.5% or more)

    7、Dew point temperature: better than -40'C(using 99.999% nitrogen)

    8、Material: Substrate stainless steel, KOVAR, etc., metalized ceramics such as nickel plating and gold plating

  • 1.Power on self-test: All motion axes of the device must undergo automatic reset self-test upon startup.

    2. Oven and transition box control

    2-1. Shell and cover plate: There are built-in ovens and transition boxes on both sides, which support various types of shell and cover plates.

    2-2.Oven temperature setting area: normal temperature ～200 ℃, can freely set the oven baking time and heating rate;

    Equipped with two baking modes: vacuum and nitrogen filling; It has the function of setting the time and frequency separately for different baking stages in different modes, and freely combining different modes.

    2-3 Has the function of automatically locking the oven door during the baking stage, and the function of automatically opening the door of the sealed glove box connected to the oven after baking is completed; Automatic transfer function from the oven and transfer bin to the sealed glove box carrier (single stack tray); Automatic loading, unloading, and sealing functions inside the sealed glove box.

    3. The sealing process has multiple precision control functions.

    4. Product protection function.

    5. Program and permission setting functions.

     

  • Note: ✓ Represents Yes, × Represents No, and Represents Optional.

     

    Equipment composition

     

    Manual sealing welding machine
    PXFHJ-1

    Frame unit

    ✓

    Glovebox unit

    ◯

    Gas purification system

    II◯

    Transfer unit

    ×

    Pneumatic unit

    ✓

    Machine Vision Unit

    ×

    Operating unit

    ✓

    Control unit

    ✓

    Power supply unit

    ✓

    Oven unit

    ◯

    Closed-loop pressurization unit pressurization

    ✓

     

    Device Configuration

     

    Manual sealing welding machine
    PXFHJ-1

    Import well-known brand control system

    ✓

    Multi-axis drive system composed of high-precision motor

    ✓

    Japan imported electrode material electrode

    ✓

    British MICHELL dew point meter

    ◯

    Oxygen content monitor

    ◯

    Japanese large vacuum oil-free vacuum pump

    ◯

    Baking oven: square box, round bin

    ◯

    Baking oven single stack/multi-layer heating

    ◯

    Oven door

    Manual

    Positioning accuracy of machine vision system: within ± 3μm

    ×

    Pneumatic components: Japan SMC products

    ✓

    Origin of module and slide rail: Japan/Taiwan

    ✓

    Drag chain brand: Eggs

    ✓

     

    Equipment process

     

    Manual sealing welding machine
    PXFHJ-1

    Feeding and blanking function of cover plate (material tray)

    Manual

    Shell (tray) loading and unloading function:

    Manual

    Vacuum heating box, discharge box:

    Manual

    Plate, fixture:

    Compatible

    Real-time electrode pressure control:

    Automatic

     

    Technical Specifications

     

    Manual sealing welding machine
    PXFHJ-1

    Workpiece size: rectangle 2-180mm round ≤ 150mm

    ✓

    Pallet size: Max 180x150mm

    ✓

    Welding head pressure: 2 ~ 30N (limit 50N)

    ✓

    Up and down moving distance: 40mm

    ✓

    Electrode spacing: 2-180mm

    ✓

    Faying accuracy of cover plate: XY ± 0.035mm or less, angle ± 1.0 °

    ✓

    Weight

    50kg

    Equipment Dimensions (mm) ( L x W x H)

    600x500x500

     

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