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High efficiency Cap Sealer

High efficiency Cap Sealer

  • Application Scenarios
  • General Equipment
  • Equipment features
  • Technical Index
  • Major Function
  • Equipment composition
  • TO-CAN (T046/56) Low Speed (Under 10G Rate) Devices Used in Packaged Optical Communication Assemblies

  • This equipment is specially designed for TO-CAN (T046 / 56) low speed (below 10G rate) devices or OSA products, Automatic high efficiency cap sealer can be selected to be packaged in inert atmosphere environment. Full-automatic cap sealer can be packaged in inert atmosphere. The equipment adopts capacitive energy storage power supply. to realize short-time welding and thermal insulation ,Packaging process with low impact, high precision and stable quality.

    • High efficiency
      Device packaging speed than ordinary cap machine greatly improved
      Standard model: 150-200% increase, 1500-2000 units/hour
    • Advanced packaging process
      Achieve short time welding, less thermal impact, high packaging precision, stable quality
  • Seal accuracy: The coaxial sealing accuracy of the device is 100% controlled within+30um, and 90%controlled within±20um.

    Main Configuration

    1、Control: Adopt imported well-known brand bus control system

    2、Driver: The core driver adopts a 1um precision closed-loop system

    3、Power supply: capacitive energy storage or transistor power supply

    4、Weld-monitor instrument: MlYACHl product from Japan

    5、Vacuum pump: Adopt oil-free dry vacuum pump

    6、Electrode: Original imported electrode material

    7、Dew point meter: MICHELL product from the UK

  • 1. Power on self-test: All motion axes of the device must undergo automatic reset self-test upon startup.

    2. Oven and transition box control

    3. The sealing process has multiple precision control functions.

    4. Product protection function.

    5. Program and permission setting functions.

  • Note: ✓ Represents Yes, × Represents No, and Represents Optional.

     

    Equipment composition

    Applicable Products

    TO-CAN(TO46/56) LOW SPEED
    (10G rate below) device

     

    GXFMJ-GX-B (Standard)

    Frame unit

    ✓

    Glovebox unit

    ✓

    Transition section transfer unit

    ✓

    Alternate feeding unit

    ✓

    electrode unit

    ✓

    Pipe cap transfer unit

    ✓

    Tube socket transfer unit

    ✓

    CAP SUPPLY UNIT

    ✓

    Socket supply unit

    ✓

    Baking oven unit

    ✓

    Operating unit

    ✓

    Control unit

    ✓

    Power supply unit

    ✓

    Pneumatic unit

    ✓

    Dew point monitoring unit (option)

    ◯

    Welding monitoring unit (option)

    ◯

    Positioning bench unit

    ✓

    Sealing welding unit

    ✓

     

    Device Configuration

     

    GXFMJ-GX-B
    (standard machine)

    Highly Responsive Bus System Control

    ✓

    Core drive components up to 1μm precision closed-loop system drive

    ✓

    Positioning accuracy:(100% controlled within ± 30μm, 90% controlled within ± 20μm)

    ✓

    Imported materials from Japan

    ✓

    British MICHELL dew point meter

    ◯

    Japan MIYACHI welding monitor

    ◯

    Japanese large vacuum oil-free vacuum pump

    ◯

     

    Technical Specifications

     

    GXFMJ-GX-B
    (standard machine)

    Welding output current-maximum 12000A

    ✓

    Input power single phase 220VAC 5KW

    ✓

    Weld (CAP STEM)

    ✓

    Weld-method: RING PROJECTION WELDING

    ✓

    Dew point -40 ℃ or less

    ✓

    Pressure measuring instrument

    ◯

    Welding measuring instrument

    ◯

    Pneumatic pressurization mode

    ✓

    energy storage type welding power supply

    ✓

    transistor power supply

    ◯

    SMC Pneumatic System

    ✓

    Air source (4bar ~ 7bar)

    ✓

    Mechanical efficiency

    Regular outer circle positioning 1.5~2 K/H

    Equipment Size (mm) Weight (kg)

    Long 2830 * wide 1400 * high 1820 (weight 2500kg)

     

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