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High efficiency Cap Sealer

High efficiency Cap Sealer

  • Application Scenarios
  • General Equipment
  • Equipment features
  • Technical Index
  • Major Function
  • Equipment composition
  • TO-CAN (T046/56) Low Speed (Under 10G Rate) Devices Used in Packaged Optical Communication Assemblies

  • This equipment is specially designed for TO-CAN (T046 / 56) low speed (below 10G rate) devices or OSA products, Automatic high efficiency cap sealer can be selected to be packaged in inert atmosphere environment. Full-automatic cap sealer can be packaged in inert atmosphere. The equipment adopts capacitive energy storage power supply. to realize short-time welding and thermal insulation ,Packaging process with low impact, high precision and stable quality.

    • High efficiency
      Device packaging speed than ordinary cap machine greatly improved
      Standard model: 150-200% increase, 1500-2000 units/hour
    • Advanced packaging process
      Achieve short time welding, less thermal impact, high packaging precision, stable quality
  • Seal accuracy: The coaxial sealing accuracy of the device is 100% controlled within+30um, and 90%controlled within±20um.

    Main Configuration

    1、Control: Adopt imported well-known brand bus control system

    2、Driver: The core driver adopts a 1um precision closed-loop system

    3、Power supply: capacitive energy storage or transistor power supply

    4、Weld-monitor instrument: MlYACHl product from Japan

    5、Vacuum pump: Adopt oil-free dry vacuum pump

    6、Electrode: Original imported electrode material

    7、Dew point meter: MICHELL product from the UK

  • 1. Power on self-test: All motion axes of the device must undergo automatic reset self-test upon startup.

    2. Oven and transition box control

    3. The sealing process has multiple precision control functions.

    4. Product protection function.

    5. Program and permission setting functions.

  • Note: ✓ Represents Yes, × Represents No, and Represents Optional.

     

    Equipment composition

    Applicable Products

    TO-CAN(TO46/56) LOW SPEED
    (10G rate below) device

     

    GXFMJ-GX-B (Standard)

    Frame unit

    Glovebox unit

    Transition section transfer unit

    Alternate feeding unit

    electrode unit

    Pipe cap transfer unit

    Tube socket transfer unit

    CAP SUPPLY UNIT

    Socket supply unit

    Baking oven unit

    Operating unit

    Control unit

    Power supply unit

    Pneumatic unit

    Dew point monitoring unit (option)

    Welding monitoring unit (option)

    Positioning bench unit

    Sealing welding unit

     

    Device Configuration

     

    GXFMJ-GX-B
    (standard machine)

    Highly Responsive Bus System Control

    Core drive components up to 1μm precision closed-loop system drive

    Positioning accuracy:(100% controlled within ± 30μm, 90% controlled within ± 20μm)

    Imported materials from Japan

    British MICHELL dew point meter

    Japan MIYACHI welding monitor

    Japanese large vacuum oil-free vacuum pump

     

    Technical Specifications

     

    GXFMJ-GX-B
    (standard machine)

    Welding output current-maximum 12000A

    Input power single phase 220VAC 5KW

    Weld (CAP STEM)

    Weld-method: RING PROJECTION WELDING

    Dew point -40 ℃ or less

    Pressure measuring instrument

    Welding measuring instrument

    Pneumatic pressurization mode

    energy storage type welding power supply

    transistor power supply

    SMC Pneumatic System

    Air source (4bar ~ 7bar)

    Mechanical efficiency

    Regular outer circle positioning 1.5~2 K/H

    Equipment Size (mm) Weight (kg)

    Long 2830 * wide 1400 * high 1820 (weight 2500kg)

     

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