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High Precision Cap Sealer
- Application Scenarios
- General Equipment
- Equipment features
- Technical Index
- Major Function
- Equipment composition
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Used for TO46, T056, T060, T010 and other types of laser or detection devices, corresponding to single wave50G, 100G, 200G rate and oblique light (18-40 degree angle chip sealing equipment, suitable for packaging of various manufacturers and types of caps and sockets.
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There are two types of this series: fully automatic and semi-automatic,and can provide.special customized models including Vacuum Cap Sealer。The pipe sockets and pipe caps to be welded in this equipment are supplied in the form of being placed inthe material tray. The machine arm automatically takes out the supplied pipe sockets and pipe caps fromthe material tray, and uses a high-performance visual recognition system to accurately, locate them before welding. The welded products are then stored in the material tray and sent to the discharge bin.
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- Highly Professional
Used for TO46,T056,TO60, TO10 laser or detection devices, corresponding to single wave 50G, 100G, 200G rate and oblique light (18-40 degree angle) chip sealing equipment, suitable for package of various manufacturers and types of caps and sockets. - Multiple Power Supply Selection
It adopts capacitive energy storage power supply or transistor power supply to realize short-time welding with less thermal impact. - Highly customized
Power supply, pressure, time, temperature, voltage, etc. are customized and adjustable - Accurate position and Seal-weld
The machine vision system is matched with the self-developed algorithm (the company has software copyright) to achieve high-precision positioning. LD products: the alignment accuracy between the luminous strip and the cap lens center is 100% controlled within + 5um and 90% controlled within +2um, which can meet.the needs of stable mass production of high speed devices.
- Highly Professional
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Position: Visual realization of high-precision position, LD product The alignment accuracy of the seat and cap is100% controlled within +5um and 90% controlled within +2um
Main Configuration
1、Control: Adopt imported well-known brand bus control system
2、Driver: The core driver adopts a 1um precision closed-loop system
3、Electrode: High-performance electrode material
4、Dew point meter: MlCHELL product from the UK
5、Weld-monitor instrument: MlYACHl product from Japan
6、Vacuum pump: Adopt oil-free dry vacuum pump
7、Power supply: capacitive energy storage or transistor power supply
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1. Power on self-test: All motion axes of the device must undergo automatic reset self-test upon startup.
2. Oven and transition box control
2-1. Oven temperature setting area: normal temperature ～200 ℃, can freely set the oven baking time and heating rate;
Equipped with two baking modes: vacuum and nitrogen filling; It has the function of setting the time and frequency separately for different baking stages in different modes, and freely combining different modes.
2-2 has the function of automatically locking the oven door during the baking stage, and the function of automatically opening the door of the sealed glove box connected to the oven after baking is completed; Automatic transfer function from the oven and transfer bin to the sealed glove box carrier (single stack tray); Automatic loading, unloading, and sealing functions inside the sealed glove box.
3. The sealing process has multiple precision control functions.
4. Product protection function.
5. Program and permission setting functions.
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Note: ✓ Represents Yes, × Represents No, and Represents Optional.
Equipment composition
Automatic cap sealing machine
ZDFHJ-GJD-HSemi-automatic cap sealing machine
ZDFHJ-GJD-SFrame unit
✓
✓
Glovebox unit
✓
✓
Gas purification unit
✓
◯
Conveyor rack unit
×
✓
Welding measuring unit
✓
✓
electrode unit
✓
✓
Pipe cap transfer unit
✓
×
Tube socket transfer unit
✓
×
CAP SUPPLY UNIT
✓
✓
Socket supply unit
✓
✓
Baking oven unit
✓
✓
Automatic interlock door
✓
✓
Operating unit
✓
✓
Control unit
✓
✓
Power supply unit
✓
✓
Pneumatic unit
✓
✓
Dew point monitoring unit
✓
✓
Closed-loop pressurization unit pressurization
✓
✓
Automatic positioning of the counter unit
✓
✓
Technical Specifications
Automatic cap sealing machine
ZDFHJ-GJD-HSemi-automatic cap sealing machine
ZDFHJ-GJD-SWelding output current: maximum 12000A
✓
✓
Input power single-phase: 220VAC 10KW
✓
✓
Welds: CAP STEM
✓
✓
Weld-method: RING PROJECTION WELDING
✓
✓
Moisture management: Dew point -40 ℃ or less
✓
✓
Pressure measuring instrument
✓
✓
Welding measuring instrument
✓
✓
Pressurization mode: servo electric cylinder closed-loop system
✓
✓
Welding power supply: capacitor energy storage type, transistor type
✓
✓
Welding current: 4~12K adjustable
✓
✓
Pneumatic system: SMC
✓
✓
Air source: 4bar ~ 7bar
✓
✓
Mechanical efficiency: ≧ 0.4 K/H (regular excircle positioning 0.7 K/H)
✓
✓
Equipment size (mm)
(L x W x H) Weight (kg)Long 2860 * wide 1450 * high 2100
(weight 2500kg)Long 2860 * wide 1250 * high 2100
(Weight 1500kg)Device Configuration
Automatic cap sealing machine
ZDFHJ-GJD-HSemi-automatic cap sealing machine
ZDFHJ-GJD-SMachine Vision Unit
✓
✓
Highly Responsive Bus System Control
✓
✓
Closed-loop system drive with core drive components up to 0.1μm accuracy
✓
✓
Positioning accuracy: 100% within ± 5μm, 90% within ± 2μm
✓
✓
Japan imported electrode material electrode
✓
✓
British MICHELL dew point meter
✓
✓
oxygen content analyzer
✓
◯
Japan MIYACHI welding monitor
✓
✓
Japanese large vacuum oil-free vacuum pump
◯
◯
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Full range of products
Contact Us
Domestic and foreign agent hotline:13811414646
Telephone: Mr. Yin:+86 18600558941
Mobile phone: Mr. Yin:+8613811414646
Mailbox:athy@bjautotech.com.cn
Address: Building 8, Yard 5, Jinghai 2nd Road, beijing beijing Economic and Technological Development Zone
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